Synthesis Winding Technologies Pvt. Ltd.
Electronics City, Bengaluru, Karnataka
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Winding Accessories

We are a leading Manufacturer of permanent magnet tensioner, electronic wire tensioners, mechanical tensioner, graduated tensioner, thick wire tensioner and wire unwinder from Bengaluru, India.

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Permanent Magnet Tensioner can produce long term and stable tension. Non contact mechanism design provides stable, consistent and precision tension to the wire. These kind of tensioners are suitable for both high and normal speed windings.

Features:

 

  • Durability

  • Low maintenance

  • High strength

  • Robust construction


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Electronic Wire Tensioners with electromagnetic brakes delivers high performance coupled with ease of use. An integral amplifier controls the braking torque in proportion to the command voltage. The tension value can be remotely set and varied either by the winding machine PLC or through a potentiometer even during winding cycle.

Features:

 

  • High strength

  • Low maintenance

  • Robust construction

  • Perfect finishing


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These are low cost Mechanical Tensioner designed for basic winding applications. The tension is adjusted by varying the spring pressure acting on a rotating friction pad mounted on the tension wheel. The tension wheel is made of high performance polymers for low inertia, corrosion resistance and long life.

Features:

 

  • Minimal maintenance

  • Longer service life

  • Resistance against corrosion

  • Excellent finish

Tension Range(g)50-30
Wire Size(mm)0.05 to 0.3


Additional Information:
  • Item Code: SWT_01
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Graduated Tensioner, with graduated scale give high performance coupled with ease of use. With two separate settings for basic tension & back tension , the response of the tensioners can be fine tuned. A high precision feed-back mechanism and low inertia moving parts ensure consistency in tensioning. Diamond lapped ceramic wire guides have a very long life and minimizes any possibility of damage to the enamel.

Features:

 

  • High strength

  • Longer service life

  • Smooth surface

  • Excellent workability


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These tensioners are specifically designed for Thick wires. Compact dimensions & integrated wire guide makes this tensioner suitable for mounting directly on the machine traverse. A tension release mechanism and absence of back tension makes it easy to handle the wire during termination.
Tension Range(g)25-16
Wire Size(mm)0.5 to 1.8


Additional Information:
  • Item Code: TWT_03
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Wire / Strip de-reelers ensure smooth dispensing of wire, provides constant feed and minimal free-length variation during winding operations. We offer application specific de-reelers and straightening units for both round and rectangular conductors
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Self compensating wire tensioners are suitable for thick wires. Robust construction with twin brake shoes, low inertia moving parts and a feed back mechanism ensure high level of consistency and long operational life.

Additional Information:
  • Item Code: TWT_01
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Synthesis Winding Technologies Pvt. Ltd.

Vikas HV (Asst- Manager Marketing)
14/A, Shantipura Road, Next To TCS Electronics City, Phase II
Bengaluru - 560100
Karnataka, India
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